Product Design & Development Services

AJ provides precision mould design for the medical device, pharmaceutical and automotive industries. At AJ, our design expertise is industry acclaimed for its exceptional problem solving ability. Our team will help you through your design process, and provide you with the expertise and knowledge we have developed over our 37 years in business, to optimise both the mould design and the moulding process.

We have extensive understanding of the performance requirements you need from your product. Our design engineering team are all specialists in polymer engineering and tooling technologies. They have experience and expertise required to influence and play a key role in the selection of your product design. By choosing to work with us, you benefit from the most innovative solution at the best possible product cost with the most reliable and cost-effective processes.

Our Synecco studio design and development team offers

  • Product design
  • Design for Manufacture (DFM)
  • Mouldflow Analysis
  • Rapid prototype tooling
  • Material Selection, testing and analysis
  • Design validation and product characterisation
  • Design failure modes and effects analysis (DFMEA)
  • In-house metrology laboratory



It took only 5 weeks from mould order to delivery of 500 first off samples which worked perfectly first time

Paul Donegan-Client


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